25
Sep
With the grand closing of CIOE China Optical Expo in early September, Moresuperhard and its partners returned home with a lot of harvest. As the saying goes, “Good wine needs no bush”. Time flies, technology continues, and the closing does not mean the end, but the prelude to a new chapter. One of the products exhibited by Moresuperhard at the exhibition was particularly popular. The two grinding wheels for grinding single crystal knives were extremely eye-catching. There were constant consultations on site, including offline consultations, and customers who talked about cooperation or direct orders were also endless, and they were full of praise.
Moresuperhard lists and integrates two single crystal tool waviness grinding control solutions for different grinders for your reference:
1.Suitable for PG3, PG3B, PG6 metal grinding wheels for single crystal grinding.
Good shape retention, stable grinding quality, ensuring the accuracy of the blade tip arc and long-lasting durability
2.6A2 ceramic diamond grinding wheel, the finest grain size is 10000#, suitable for a variety of domestic and foreign equipment
After fine grinding, the cutting edge of the grinding tool can reach 3μm (magnified 200 times)
Moresuperhard vitrified diamond rough and fine grinding wheels have been successfully matched with COBORN RG5 and RG9A, EWAG-RS15, FC-200D, DMJR M50cnc and other high-end diamond tool grinders at home and abroad, with particle sizes ranging from rough grinding W40 to super-fine grinding 10000#.
Rough grinding: W40, W20
Semi-finishing grinding: W10, W5
Fine grinding: W3.5, W2.5, W1.5
Single crystal diamond tool grinding method
You can use Moresuperhard ceramic-based W40 on the diamond tool grinder to rough it and then use W20 or directly use W20 for rough grinding. While ensuring the controllable edge and increasing the life, it can greatly improve the grinding efficiency; then use W10 for fine grinding, the edge can reach 0.01-0.013 (magnified 200 times), which fully meets the semi-finishing requirements of most customers, and the grinding force is also greatly improved. Then, according to the grinding requirements, use ceramic-based or metal-based diamond grinding wheels for fine grinding, and the edge can be controlled at 0.002. If you have extremely high precision requirements for the edge, you can also use the Australian PG series grinding wheel on the British PG3 or PG3B grinder or cast iron disc to finely grind the edge.
PG3 or PG3B metal diamond grinding wheel for single crystal grinding machine
In the specific grinding process, some customers may encounter some grinding wheels or diamond powder with very fine grains, but they can never grind to the required level. This may be mainly due to two reasons: one is that the rough grinding edge is too large and cannot be repaired by fine grinding; the other is that large particles are mixed into the fine grinding or it is blocked, causing scratches on the workpiece.
Moresuperhard is committed to process research and development and reform and innovation. Adhering to the concept of “using grinding to create more value than grinding”, it can provide single crystal tool grinding wheels with higher stability for a long time, ensure the quality of rough grinding edges, escort your high-precision tool (carbide, PCBN, PCD, CVD, MCD and other tools) grinding processing, and help customers truly achieve cost reduction and efficiency improvement.
