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Magnetic Material Processing
Cutting Tools
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Cutting tools for difficult-to-cut materials
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Grinding wheel for optical windows
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Composite Materials Processing
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PCD Cutting Machines
PCD/ CBN Grinding Wheel
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Nov
10
Diamond Cutting Disc for PV & Semiconductor Quartz Crucibles
Quartz crucibles serve as core containers for monocrystalline silicon pulling. Learn diamond cutting disc types, key parameters, process settings, defect solutions and real‑world mass‑production case for end‑face cutting and chamfering of 16‑37 inch quartz crucibles.
Nov
10
Which Grinding Wheels Should You Use for Grinding Nitinol?
Nitinol (NiTi shape memory alloy) is notoriously difficult to grind due to superelasticity, work hardening and low thermal conductivity, often resulting in wheel loading and part burn. This guide compares high-porosity vitrified CBN wheels for mass precision grinding and resin bond CBN wheels for fine finishing, helping medical component manufacturers select the optimal superabrasive wheel for stents, guide wires and root canal files.
Nov
05
How to Eliminate Edge Chipping When Cutting Thick-Wall Quartz Glass Tubes (8–16 mm)
Thick‑wall quartz glass tubes (8‑16 mm wall) are prone to exit‑side chipping, edge spalling and invisible subsurface micro‑cracks in automatic cutting at 8000 RPM. These brittle‑material defects cause heavy scrap losses in downstream cleaning, heat treatment and assembly. Simply swapping diamond cutting wheels rarely solves the problem, as failures stem from combined effects of unsupported cutting exit, vibration, thermal stress and incorrect feed logic. This article shares real‑world process solutions: proper resin‑bond diamond wheel selection, segmented variable‑speed feed, targeted wet‑cut cooling, anti‑chipping backing support and practical troubleshooting steps to effectively curb chipping and improve production yield.
Nov
04
Preventing and Resolving Chipping in QFN Packaging
Edge chipping during the dicing and singulation of QFN (Quad Flat No-lead) packages is one of the most common defects that compromises electrical reliability and package integrity. This guide explains exactly what causes QFN chipping, how to prevent it with the right dicing blade and cutting process, and why MORESUPERHARD resin bond diamond dicing blades (1A8 Series) deliver clean, burr-free cuts for QFN, DFN, BGA and LGA packaging.
Oct
30
Why Resin Bond CBN Cutting Wheels Are Preferred for Precision Hardened Steel Cutting?
Cutting hardened steel accurately requires more than a hard abrasive. Excessive heat, burrs, and wheel deflection can damage edges, alter the heat-treated surface, and increase rework. Resin bond CBN cutting wheels combine hard cubic boron nitride grains with a sharp-cutting bond to help control cutting force and heat. This guide explains when they are the right choice, how they compare with other wheel types, and what to specify for your application.
Oct
21
CWP2026: Diamond & CBN Superabrasive Wheels Selection for Wind Power Components | Moresuperhard
From CWP2026, Moresuperhard explores CBN and diamond superabrasive grinding wheel solutions for large wind power parts including bearings, gears, shafts and composite blades, with key guidance on diamond roller form dressing.
Oct
13
Case Study: Custom Resin Bond 1A1 Diamond Wheel for Alloy Steel Pipe Grinding
Read our case study on custom 1A1 resin bond diamond wheel for chromium alloy steel pipe grinding. We solved the unusable rounded diamond‑segment problem via a no‑return customized manufacturing plan. The new straight‑edge wheel passed field test and obtained positive customer feedback.
Oct
13
Electroplated CBN Grinding Wheels: Practical Gear‑Grinding Case Study on Liebherr LGG‑280
Moresuperhard’s field case study covers custom shaft‑mounted electroplated CBN wheels for hardened 16MnCr5 HH gear grinding on Liebherr LGG‑280. Get practical roughing & finishing grinding parameters, learn core benefits of EP‑CBN wheels and our tailored superabrasive solution for high‑volume precision gear manufacturing.
Sep
24
What Kind of Grinding Wheel is Suitable for Carbon Graphite Machining?
Machining carbon‑graphite brings unique grinding challenges including edge chipping, wheel clogging and fast abrasive wear. This technical guide covers diamond wheel selection for carbon‑graphite, comparing three main bond systems and offering real‑world grit‑size and process advice for better part yield and service‑life performance.
Sep
23
Grinding Process of Fused Silica Optical Components
Fused silica is a typical hard‑brittle optical material, widely used for manufacturing lenses, optical windows and substrates. As a key connecting procedure in optical cold processing, grinding wheel selection, process flow and technical parameters directly affect surface quality, subsurface damage, processing efficiency and final yield of workpieces. This article systematically summarizes the technical essentials for fused silica grinding from material grinding characteristics, graded grinding procedures, diamond wheel selection and on‑site operation tips, providing process references for practical production of optical components.
Sep
16
What kind of cutting disc is suitable for cutting silicon carbide bushings?
Cutting silicon carbide bushings requires professional diamond cutting discs. This guide covers tool selection of Moresuperhard metal‑bonded & resin‑bonded diamond cutting discs, as well as critical processing parameters to avoid chipping and cracking during SiC ceramic cutting.
Sep
17
Complete Selection Guide for Grinding Wheels of 6‑10% Cobalt Tungsten Carbide
6‑10% cobalt grade belongs to medium‑low cobalt hard alloy. It features high hardness and high brittleness. Common grinding defects include grinding cracks, edge chipping, cobalt phase corrosion precipitation and wheel glazing passivation. **Synthetic diamond (SDC) grinding wheels are preferred for WC‑Co grinding. This guide delivers practical selection suggestions covering bond type, grit size & concentration, wheel profile and grinding process. Moresuperhard develops customized full‑range SDC diamond wheels for 6‑10% Co hard alloy, compatible with CNC tool grinders such as Vollmer and Walter, solving industry‑wide pain points including edge chipping, micro‑cracks and rapid wheel passivation.
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tech@moresuperhard.com
008617700605088