Home > Industry Solutions > Electroplated Grinding Heads: Precision Tools for Efficient Material Removal

15

Apr

Electroplated Grinding Heads: Precision Tools for Efficient Material Removal

81
Share:

In the world of precision machining, electroplated grinding heads have become essential tools for high-efficiency grinding, deburring, and polishing of hard materials such as glass, ceramics, tungsten carbide, molds, and quartz. Known for their sharp cutting edges, excellent form retention, and long service life, these tools offer a reliable solution for industries requiring high-accuracy surface finishes and fine detail work.

electroplated diamond mounted points for glass

What Is an Electroplated Grinding Head?

An electroplated grinding head is a precision tool made by bonding a single layer of abrasive particles—usually diamond or CBN (Cubic Boron Nitride)—onto a metal shank or base through an electroplating process. This method ensures that the abrasive grains protrude significantly, providing sharp and aggressive cutting action.

Electroplated grinding heads are available in a wide range of shapes including ball type, cylindrical, conical, cup type, and needle-shaped variants to accommodate various grinding and finishing applications.

Key Advantages of Electroplated Grinding Heads

  • Extreme Sharpness: With protruding abrasive particles and no need for a bonding matrix to control wear, electroplated heads offer aggressive material removal.
  • Precision Form Control: Ideal for grooves, cavities, and internal surface finishing with high dimensional accuracy.
  • High Durability: Robust bond ensures long service life even at high-speed conditions.
  • Versatile Compatibility: Suitable for CNC machines, rotary tools, hand grinders, and more.
  • electroplated diamond grinding heads electroplated diamond wheel

Common Applications of Electroplated Diamond/CBN Mounted Points

Industry Application
Glass Processing Edge grinding, slot shaping, hole deburring
Mold Manufacturing Fine surface finishing in hard-to-reach areas
Ceramics and Quartz Surface smoothing, precise contouring
Carbide & Hardened Steel Deburring, chamfering, and polishing
Jewelry & Gem Cutting Fine carving and high-detail shaping

Choosing the Right Electroplated Grinding Head

When selecting the ideal grinding head for your application, consider the following factors:

    • Shape & Design: Match the geometry of the part—ball tips for concave surfaces, cylindrical for internal holes, etc.
    • Grit Size:
      • Coarse (60#–120#) for fast stock removal
      • Fine (200#–600#) for smooth finishing
    • Abrasive Type:
      • Diamond: Best for non-metallic, brittle materials
      • CBN: Ideal for steel, iron-based alloys
    • Shank Size: Choose based on the collet size (e.g., 3mm, 6mm, 8mm, 10mm)

Custom Solutions Available

Need a customized tool for your application? We offer OEM and custom electroplated grinding head services, including:

  • Custom head shape and size
  • Diamond or CBN abrasive selection
  • Shank diameter and length customization
  • Laser marking, packaging, and surface treatment

All products are manufactured under ISO quality standards and rigorously tested for consistency and durability.

customized electroplated diamond grinding heads

Conclusion of Electroplated diamond/cbn grinding heads

Whether you’re grinding precision glass components, polishing ceramic parts, or deburring carbide molds, electroplated grinding heads offer unmatched performance in the field of high-precision machining. Their sharp edges, durability, and flexible configurations make them a go-to tool across multiple industries.

Contact us today for samples, quotes, or to discuss your specific grinding needs. We’re ready to help you choose the right tool for the job!

También podría ser de su interés
tech@moresuperhard.com
008617700605088