Ceramic End Mills

Ceramic Milling Tools For High-temperature Alloys

Ceramic Milling Cutters are designed specifically for high-temperature alloys such as superalloy GH4169. These tools offer superior performance in machining high-performance materials that require extreme cutting conditions, such as in aircraft engines.

Diameter φ6-φ20

Features Integral SiAION ceramic, the service life is 5 times that of solid hard cutting tools

Applications Suitable for milling of high temperature alloys

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Ceramic Milling Cutter

Ceramic Milling Tools For High-temperature Alloys

Introduction of Ceramic Milling Cutter

Our Ceramic Milling Cutters are designed specifically for high-temperature alloys such as superalloy GH4169. These tools offer superior performance in machining high-performance materials that require extreme cutting conditions, such as in aircraft engines. With advanced ceramic technology, these cutters increase machining efficiency by up to 15–20 times compared to traditional tools, delivering faster cutting speeds, higher tool longevity, and improved surface quality.

ceramic milling cutter for superalloys

Key Features of Moresuperhard Ceramic Milling Cutter:

Cutting Edge Design: Offers higher cutting volume and better feed processing, increasing efficiency by 15–20 times.
Material Technology: Integral SiAION ceramic provides a service life 5 times longer than solid hard tools.
Unequal Tooth Distribution: Reduces vibration and improves chip removal, preventing chips from scratching the workpiece.
High Resistance: Excellent wear and heat resistance, suitable for high-temperature conditions during high-speed cutting.

Specifications of Ceramic Milling Tools:

Model	Cutting Diameter (DC)	Nose Radius (RE)	Max Depth of Cut (Apmx)	Shank Diameter (DM)	Total Length (LF)	No. of Teeth (ZEFP)
0605W	6 mm	1 mm	5 mm	6 mm	60 mm	4/6
0806W	8 mm	1 mm	6 mm	8 mm	60 mm	4/6
1008W	10 mm	1.5 mm	8 mm	10 mm	65 mm	4/6
1209W	12 mm	1.5 mm	9 mm	12 mm	70 mm	4/6
1610W	16 mm	2 mm	10 mm	16 mm	83 mm	4/6
2010W	20 mm	4 mm	10 mm	20 mm	83 mm	4/6

Processing Parameters Recommand:

Model	Cutting Speed (m/min)	Feed per Tooth (mm/z)	Depth of Cut (ap, mm)	Width of Cut (Ae, mm)	Cutting Speed (m/min)	Feed per Tooth (mm/z)	Depth of Cut (ap, mm)
6	400-800	0.02-0.04	≤4.5	≤0.6	400-800	0.02-0.04	≤1.2
8	400-800	0.02-0.04	≤6	≤0.8	400-800	0.02-0.04	≤1.6
10	400-800	0.04-0.07	≤7.5	≤1	400-800	0.04-0.07	≤2.0
12	400-800	0.04-0.07	≤9	≤1.2	400-800	0.04-0.07	≤2.4
16	400-800	0.04-0.07	≤10	≤1.6	400-800	0.04-0.07	≤3.2
20	400-800	0.04-0.07	≤10	≤2	400-800	0.04-0.07	≤4

Performance Highlights:

High Efficiency: 15-20 times higher processing efficiency compared to traditional tools.
Long Tool Life: 5 times longer lifespan than solid hard tools.
Superior Surface Quality: Excellent vibration suppression, leading to smoother chip removal and cleaner surface finishes.
Wear & Heat Resistance: Not prone to wear during processing, ideal for high-speed cutting under high-temperature conditions.

Applications of Ceramic Milling Cutter:

These ceramic milling cutters are primarily used in machining high-temperature alloys like superalloys (e.g., GH4169), ideal for demanding environments such as aerospace, automotive, and high-performance engine components.

For more information or to place an order, contact us today!

Customer Case-Machining GH4169 Superalloy

Ceramic Milling Tools Processing Parameters

Workpiece Material	Superalloy GH4169
Machine	HAIMER (HSK63 Hydraulic Tool Holder)
Cooling Method	No Cooling
Processing Type	Side Milling
Cutting Parameter (n)	13,270 rpm
Feed Rate (F)	3,600 mm/min
Depth of Cut (Ap)	9 mm
Width of Cut (AE)	0.6 mm