28
Oct
Superalloys are widely used in the aerospace industry due to their outstanding strength, oxidation resistance, and stability at elevated temperatures. They are essential for critical engine components such as turbine blades, disks, shafts, and combustion chambers.
However, these same properties make superalloys extremely difficult to machine, resulting in rapid tool wear, high cutting temperatures, and poor surface finish if improper tools are used.
To address these challenges, Moresuperhard provides advanced CBN cutting tools and coated carbide tools specially designed for efficient and precise machining of superalloys.
Superalloys are generally divided into nickel-based, cobalt-based, and iron-based categories, each used for different aircraft components:
Nickel-Based Superalloys (Inconel 718, Rene 80, Inconel 625)
→ Turbine blades, disks, shafts, and exhaust components
Cobalt-Based Superalloys (Stellite 6, Haynes 188)
→ Turbine nozzles, sealing rings, and bearings
Iron-Based Superalloys (A286, Incoloy 901)
→ Casings, bolts, and structural parts
These materials must withstand continuous exposure to temperatures exceeding 700–1000°C, making tool performance and thermal stability critical in machining
Superalloys present multiple difficulties during cutting and grinding:
High strength and work hardening, leading to high cutting forces
Low thermal conductivity, causing excessive heat concentration
Strong chemical affinity, resulting in built-up edges
Abrasive carbides, which accelerate tool wear
These factors require tools with excellent hardness, wear resistance, and heat resistance.
Moresuperhard offers specialized cutting tools that ensure high productivity, precision, and tool life when machining aerospace-grade superalloys:
Ideal for hard turning and finishing of nickel-based superalloys
Outstanding thermal stability and wear resistance
Capable of maintaining dimensional accuracy even under high cutting temperatures
Suitable for dry and high-speed machining conditions
Recommended for rough and semi-finish machining
Advanced PVD and CVD coatings improve heat resistance and reduce friction
Optimized edge geometries help control chip flow and prevent tool chipping
Cost-effective solution for high-efficiency aerospace part production
By combining CBN and coated carbide tools, users can establish a complete machining chain — from heavy roughing to precision finishing — ensuring both productivity and consistency.
Superalloys enable the performance and reliability of modern jet engines, but their machining demands advanced tool technology.
With years of expertise in high-hardness material processing, Moresuperhard provides comprehensive tool solutions to meet the challenges of superalloy machining.
Whether for turbine blades, engine shafts, or structural fasteners, our CBN and coated carbide cutting tools deliver superior cutting performance, extended tool life, and improved cost efficiency — helping aerospace manufacturers achieve higher precision and reliability.
