20
Nov
A stone processing company has been engaged in natural rock cutting for a long time, and mainly uses manual tools to cut rocks. The customer hopes to use a cutting blade suitable for hard natural rocks, requiring the product to have efficient cutting performance and durability, and to be able to maintain smooth cutting without additional interference during the cutting process. After communication, we learned that the main problems encountered by customers in processing are:
The common diamond cutting blades in the market have insufficient cutting performance and low efficiency;
The cutting blades containing magnetic steel matrix adsorb with the natural magnetized minerals in some rocks, resulting in unstable cutting, affecting the speed and quality of the finished product.
In response to customer needs, we recommend diamond cutting blades with metal binders. The specific parameters are as follows:
Binder type: Metal
Abrasive material: Diamond
Matrix requirements: Non-magnetic (SK5 carbon tool steel is selected)
Dimensions: 1A1R 350x2x10 H16
Grit: D181
We specially selected non-magnetic or low-magnetic matrix materials to solve the magnetic adsorption problem that customers are concerned about and improve cutting stability and efficiency.
Advantages of non-magnetic substrate
atural rocks often contain magnetic minerals such as magnetite. If the cutting blade matrix is a magnetic material (such as ordinary steel), the adsorption effect may cause uneven cutting force or cutting offset during processing. SK5 carbon tool steel has extremely low or no magnetism after heat treatment, which not only avoids adsorption problems, but also provides excellent mechanical properties to ensure stable cutting.
High efficiency of metal bond formula
Metal binder cutting blades have high bonding strength and excellent wear resistance, and can ensure continuous cutting ability during manual operation. With the high hardness of diamond abrasives, it can easily cope with hard natural rocks and reduce edge collapse.
Cutting disc design optimization
The design with a size of 350x2x10 H16 and a thickness of only 2mm reduces cutting resistance while ensuring strength and improving processing efficiency. Abrasives with a particle size of D181 are suitable for medium and coarse processing, with strong cutting ability and surface quality.
After many actual tests, customers highly recognized the excellent performance of metal diamond cutting discs:
The cutting process is smooth and efficient, and manual tools are easy to operate;
The cutting speed is significantly improved, there is no magnetic adsorption interference, and the quality of the finished cutting surface is improved;
The life of the cutting disc is extended, reducing the cost of a single cutting.
By customizing metal diamond cutting discs with non-magnetic substrates for customers, we have successfully solved the key problems encountered by customers in the process of processing natural stone, and significantly improved cutting efficiency and stability. This case demonstrates our professional capabilities in the field of grinding tools and provides solutions worth learning for more stone processing companies.
