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Cutting tools for difficult-to-cut materials
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Feb
04
The Characteristics and Processing Range of Cermet Cutting Tools
Cermet cutting tools are suitable for semi-finishing and finishing machining of various steel and cast iron parts. When the cutting depth is below 2.5mm, the feed rate per revolution is below 0.25mm/r, and the feed rate per tooth is below When the diameter is less than 0.2.mm/tooth, the cermet cutting tool has excellent cutting performance. Cermet tools for processing the above materials can provide stable tool life and good surface finish. However, it is not suitable for cermet tools in the field of intermittent cutting, and the blade is prone to breakage.
Feb
04
Key points and difficulties in the preparation of silicon carbide substrates
The silicon carbide substrate preparation process mainly includes raw material synthesis, silicon carbide crystal growth, ingot processing, ingot cutting, cutting piece grinding, grinding piece polishing, polishing piece cleaning, etc.Among them, the key and difficult points of preparation are mainly the crystal growth, cutting, grinding and polishing links, which are the key points and difficulties in the entire substrate production process, and become the bottleneck that limits the yield rate and production capacity of silicon carbide.
Feb
04
Sharpening of standard inserts in superhard tools
Moresuperhard provide PCD/PCBN blanks for cutting tools, laser cutting machine for cutting pcd/pcbn blanks,brazing machine for welding pcd/pcbn inserts,vitrified/resin diamond grinding wheel including cup wheel,peripheral diamond grinding wheel,cylindrical diamond grinding wheel suit your grinding machine ,CNC and manual pcd grinding machine all can we provide.Dressing solutions from Moresuperhard also available.
Feb
04
How To Process Quality PCBN Tools?-key technology
PCBN tools have extremely high hardness, good red hardness, oxidation resistance and fracture toughness, and are ideal tools for cutting ferrous metal materials. At present, PCBN cutting tools have been widely used in processing cast iron, hardened steel, high-speed steel, high-temperature alloy and other difficult-to-machine materials and precision machining fields, and have obtained significant technical and economic benefits.
Feb
04
Key Points of PCD Tool Grinding Process
At present, the application scope of PCD and PCBN cutting tools has been expanded to automobile, aerospace, precision machinery, home appliances, wood, electronic and electrical industries, etc., for making turning tools, boring tools, milling cutters and drills, reamers, countersinks, saws, Routing tools, razors, etc.
Feb
04
Ultra-precision cutting requirement for tools
Moresuperhard provide quality synthetic diamond plate including single crystal diamond plate and polycrystalline diamond blanks for cutting tools.Moresuperhard also provide diamond tools grinding and sharpening services.Moresuperhard provide metal bond diamond grinding wheel suit the best single crystal diamond grinding machine COBORN PG series like COBORN PG3 and COBORN PG3B.
Feb
04
Why do Agathon peripheral grinders excel in high-precision grinding processes?
Agathon peripheral grinder suitable for processing various types of indexable blades, with double-sided chamfering. Its excellent grinding performance is widely used in grinding of cemented carbide blades, ceramic blades, PCD blades, and CBN blades, cermet baldes and its grinding accuracy and efficiency are excellent.
Feb
04
Moresuperhard Services-Sharpening and Regrinding Diamond Tools
Moresuperhard is a professional PCD diamond tools grinding and regrinding solutions supplier.Moresuperhard provide all products line of process diamond tools including pcd blanks,mcd diamond plate,laser cutting machine,carbide substrate,brazing machine(high frequency brazing machine and vacuum brazing machine),diamond grinding wheel,pcd grinding machine,dressing tools.
Feb
02
PCD micro drilling processing of zirconia ceramics
For PCD material tool manufacturing, laser processing has great technical advantages.The main disadvantage of laser processing is the thermal impact on the tool surface layer, further grinding and polishing is required to improve processing quality.Moresuperhard as diamond grinding wheel manufacturer,We have been working hard on the precision grinding of PCD micro drill tools.As we all know,vitrified diamond grinding wheel is suitable for grinding PCD materials for high efficient and precision.In order to solve the problem of thermal damage layer on the surface of PCD micro-drilling tools after laser processing, Moresuperhard developed ceramic diamond grinding wheels for fine grinding of PCD micro-drilling tools.
Feb
02
Application of ceramic diamond grinding wheels in the abrasives industry
The manufacturing process of the sintering method is: process a mold according to the drawing, and then use artificial implantation to place large diamond particles in the mold in an orderly manner according to a certain density. Then use a sintering furnace to sinter using powder metallurgy technology, and then remove the mold. Use the diamond profile as the benchmark to process the hole and end face benchmarks, and then dress the grinding wheel on the grinder. At this time, the diamond roller is a blank and has dimensional accuracy deviations. The deviation value needs to be initially measured by the inspection center instrument to calculate the appropriate dressing. The remaining amount is finally subjected to repeated grinding and testing on a special dressing machine until it meets the requirements of the finished product drawings.
Feb
02
Research on PCD Micro Drill Tool Manufacturing Technology
PCD micro drills mostly use laser cutting and wire EDM technology to cut the PCD pre-slabs, and then use laser engraving or profiling electrode EDM grinding to shape the tool geometry. Finally, a high-precision grinding wheel is required. Or use free abrasive grinding to remove the heat-affected layer on the surface of the PCD material, improve the surface finish of the tool, and sharpen the cutting edge. Therefore, micro-drill manufacturing processes, including grinding, EDM, and laser processing, all have their own scope of application and technical advantages, and they need to be selected according to the needs of micro-drill manufacturing.
Feb
02
Application of PCD cutting tools in woodworking industry
PCD tools are the most representative and widely used type of diamond tools in mechanical processing. Currently, about 30% of PCD tools are used for wood processing. PCD cutting tools can process all wood from natural wood to particleboard, medium and high density fiberboard, but its main application is the processing of materials that can solve high processing intensity requirements, such as laminate flooring.
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tech@moresuperhard.com
008617700605088
