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Jun
17
Grinding Challenges and Solutions for NbTi Superconductor Alloys
Niobium-Titanium (NbTi) alloys are widely used in superconducting applications such as MRI systems and particle accelerators. However, machining these materials—especially through grinding—poses unique challenges due to their ductility, low thermal conductivity, and high surface quality requirements. This article explores the difficulties of grinding NbTi superconductors and offers practical solutions, including recommended diamond grinding wheel types, process parameters, and best practices for achieving optimal surface integrity.
Jun
06
Precision Grinding of Silicon-Based Materials with Diamond Grinding Wheel
In the modern era of high-performance electronics, semiconductors, and advanced ceramics, silicon-based materials play a vital role. These materials, including monocrystalline silicon, polycrystalline silicon, silicon carbide (SiC), and silicon nitride (Si₃N₄), are widely used in industries such as microelectronics, photovoltaics, aerospace, medical technology, and precision optics. However, due to their high hardness, brittle nature, and sensitivity to heat, grinding these materials requires ultra-precise, high-performance tools—specifically, diamond grinding wheels.
May
09
Guardian of the Wafer Edge: The Critical Role of Metal-Bond Diamond Chamfering Wheels in Semiconductor Manufacturing
In semiconductor wafer manufacturing, edge chamfering is a critical yet often underestimated process.Though small in scope, it directly impacts wafer integrity, mechanical strength, and downstream process yield.The tool that makes this possible is the chamfering wheel—and more specifically, the metal-bond diamond chamfering wheel, which plays an irreplaceable role under high-precision, high-stability demands.
May
08
Overcoming the Challenges of Titanium Alloy Machining: A Guide to Selecting the Right Three Types of Cutting Tool Materials
When selecting cutting tools for machining titanium alloys, it is essential to follow the three key principles: anti-adhesion, heat resistance, and toughness.
Apr
30
Recommended grinding solution for silicon carbide ceramic
Discover the best grinding wheel solutions for processing silicon carbide ceramics. Learn the pros and cons of electroplated, resin, vitrified, and metal-bonded diamond grinding wheels, and how to select the right tool for your SiC ceramic applications.
Apr
22
Case Study: Burn Issue in Resin Bond Diamond Grinding Disc for Silicon Carbide Ceramics
Silicon carbide ceramics are typical hard and brittle materials with extremely high thermal sensitivity during processing. Although traditional resin diamond grinding wheels have good surface processing quality, they are very prone to burns under high load and large area grinding conditions.
Apr
18
Superabrasives tools help precision grinding of inner holes in difficult-to-machine materials
In the process of internal hole grinding, customers not only pursue the processing life of grinding tools, but also have higher and higher requirements for the dimensional accuracy, shape accuracy and surface quality of workpieces. Common internal hole grinding tools include internal grinding wheels, honing heads, grinding rods, etc. In the field of precision machining, honing and internal grinding are two commonly used processes. They are good at different processing scenarios, and understanding their differences can help us better choose the appropriate processing method.
Apr
15
Electroplated Grinding Heads: Precision Tools for Efficient Material Removal
Discover high-precision electroplated grinding heads for glass, ceramics, molds, and carbide. Sharp, durable tools for efficient grinding and polishing.
Apr
03
Diamond Cutting Blades for Ceramic
Is ceramic cutting difficult? Moresuperhard diamond ultra-thin cutting discs provide high-precision, high-rigidity ceramic cutting solutions, suitable for electronic ceramics, medical devices, semiconductors and new energy materials processing. Learn how integral and matrix cutting discs can improve cutting quality and processing efficiency!
Mar
25
Comparison between dry grinding and wet grinding in double-end surface grinding
End face grinding, especially double end face grinding, is an efficient and precise processing technology, which is widely used in end face processing of metal and non-metallic materials. This process plays an important role in the fields of automotive parts, bearings, hydraulic parts, etc., and can ensure high flatness, high parallelism and excellent surface quality of workpieces. As the manufacturing industry's requirements for high-precision, high-efficiency and environmentally friendly processing continue to increase, end face grinding technology is also continuously optimized and innovated. At present, the double end face grinding process is mainly divided into two methods: dry grinding and wet grinding, each of which is suitable for different processing needs and process requirements to meet the diverse needs of industrial applications.
Mar
25
Rotary Table Electromagnetic Grinding: An Innovative Solution for Precision Machining
In modern manufacturing, precision machining technologies continue to evolve to meet the growing demands for high accuracy and efficiency. Among these, rotary table electromagnetic grinding has gained significant attention for its ability to enhance machining quality in industries such as automotive, electronics, and mold manufacturing.
Mar
25
Superhard abrasives disc VS cast iron disc: the inevitable trend of manufacturing industry upgrading
In modern manufacturing, the demand for precision machining and efficient production is growing. Traditional cast iron discs have gradually exposed problems such as low efficiency, unstable machining quality and high replacement costs in some applications. In contrast, superhard grinding discs (such as ceramic diamond grinding discs and ceramic CBN grinding discs) are becoming the mainstream trend to replace cast iron discs with higher machining efficiency, longer service life and better machining quality. This article will explore the necessity of superhard grinding discs to replace cast iron discs and the advantages they bring.
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