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Jan
29
Brief introduction of the frequently-used cutting tool coatings
Correct surface treatment of small circular tools can improve tool life, reduce machining cycle time and improve machining surface quality. However, choosing the right cutting tool coating can be a confusing and laborious task. Each coating has both advantages and disadvantages in the cutting process, if you choose the wrong coating, it may lead to tool life less than the uncoated tool, and sometimes even lead to more problems after coating. There are many alternate tool coatings including PVD coatings, CVD coatings, and composite coatings alternately coated with PVD and CVD, which can be easily obtained from tool manufacturers or coating suppliers. Here will briefly introduce some common properties of tool coatings and some common choices of PVD and CVD coatings. Each of the properties of the coating plays an important role in determining which coating is most beneficial to the cutting process.
Jan
29
Aerospace-Machining-of-aluminum-alloy-gearbox-housing
Originally used cemented carbide forming tools for cutting. The main reasons for tool scrapping are sticky chips, tool tip wear, poor surface roughness, and tool marks.
Jan
29
Automotive steering gear housing processing solutions
The steering gear is commonly known as the steering gear, and it is the most important part of the automobile steering system. Its function is to appropriately transform the steering torque and steering angle of the steering wheel, and then output to the steering tie rod mechanism to turn the car. Therefore, the steering gear is essentially a deceleration transmission device, which is an important guarantee for car driving safety.
Jan
29
The world’s first launch- COBORN PG6 Diamond tools Grinding machine on 2020.9.9-9.11 SHENZHEN CITY
As we know, Coborn is professional at the Mono diamond tools processing solutions, asthmatically, with the quality air bear for the grinder spindle and pivot, so it can precisely machine the low and controlled waviness cutting tools and other complex contour cutting tools, the shape like ellipse, parabolic, hyperbolic and blended radii pro les, also can grind the facetted,coned and radiussed indenters and the concave pro le mono diamond cutting tools.
Jan
29
Coated CBN tools for Austempered Ductile Iron cutting
Austempered Ductile Iron (ADI) was Austempered nodular cast iron with austenite and Bainite matrix. Combining high strength bainite and spherical graphite structure.
Jan
29
Grinding PCD tools to reach R0.01mm radius
The processing of PCD inserts mainly include polishing pcd blanks, cutting pcd blank (EDM), welding pcd inserts and grinding pcd inserts, etc. One of the key technologies of PCD tool manufacturing is the quality of cutting edge grinding. In order to obtain good PCD cutting edge quality, the most ideal processing method is still using vitrified diamond wheel to grind pcd. How to use our diamond wheel to grind R0.01mm PCD inserts
Jan
29
Vitrified bond Diamond Wheel for PCD CBN Tools Grinding
PCD and CBN cutting tools are widely used in metal cutting and processing nowadays. The quantity demanded has a 20 times increased in last 5 years. To fit the social more complex needs and rapid development of science and technology, tools manufacturer’s demands for higher precision and better grinding efficiency are also increasing as well. “More Super Hard Products” devotes to offer an efficiency and economic solution in PCD and CBN cutting tools grinding.
Jan
29
How to prevent vibration of grinding wheel machine
The vibration of the grinding machine will directly affect the grinding quality of the workpiece.
Jan
29
Processing of gearbox housing
PCD tool has good cutting performance and chip breaking and chip removal, it can obtain high dimensional accuracy and surface roughness. At present, die-cast aluminum gearbox housing is one of the mainstream materials, and PCD tools are recommended to process this kind of material.
Jan
29
Applications of PCBN Tools In Roll Industry
The roll is the most important production tool of the rolling mill. It is used to complete the basic process of rolling--------plastic deformation of metals. It has a direct relationship with product quality, output, economic benefits, etc., and is a very important factor in the production process. The roll quality will directly affect the mechanical properties, dimensional accuracy, plate shape and surface quality of the product. Secondly, the roll quality will directly affect the production output, such as the increase of the number of roll changes will make the production output directly decreased, how to better and faster processing of the roll is particularly important.
Jan
29
Processing case of vitrified bond diamond peripheral grinding wheel
PCD or CBN cutting tools have the highest quality requirements. Precise geometries and minimal chipping are the essential quality requirements. These grinding wheels deliver the required cutting ability with high stock removal performance and high dressing intervals. The grinding wheel is also very easy to dress. This Peripheral diamond grinding wheel used for Waida APX-101, it is one of fully Automatic Insert Periphery Grinder, the global basic machine with selectable options that supports wide variety of needs and Made in Japan.
Jan
29
Agathon grinding machine application –typical cutting tools grinding
Cutting tools: TORO Material: carbide Machine: AGATHON Evo Penta Software options: FRP free reference plane, Edge grinding wheel corner grinding Special device: horizontal turning table Grinding wheel: grit size 28, Φ400, wheel layer width 6mm, wheel layer thickness 6mm Cooling method: grinding oil cooling Dressing wheel: grit 240# Online cleaning: none Machining allowance: 0.2mm Processing time per side: 100 s (including loading and unloading and measuring time)
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