CBN Inserts for TiC Alloy

CBN Inserts (Cubic Boron Nitride)

CBN Inserts for Tic Alloys

CBN (Cubic Boron Nitride) inserts are designed for high-performance machining of TiC (Titanium Carbide) alloys. Known for their superior hardness, wear resistance, and heat stability, CBN inserts are the ideal solution for cutting hard and abrasive materials like TiC alloys. They offer long tool life, high cutting efficiency, and consistent performance, making them perfect for demanding industrial applications.

Key Features of CBN Inserts

Exceptional Wear Resistance: CBN inserts are highly resistant to wear and tear, ideal for abrasive materials like TiC alloys.
Heat Resistance: With high thermal stability, these inserts can handle high cutting temperatures without loss of performance.
Long Tool Life: Reduces downtime and tool replacement costs, providing a significant increase in machining productivity.
Precision Cuts: Provides smooth, high-quality finishes with tight tolerances for both roughing and finishing operations.
Stable Performance: CBN maintains sharpness and cutting effectiveness even under extreme cutting conditions.

Applications of CBN Inserts

TiC Alloy Machining: Perfect for machining Titanium Carbide (TiC) alloys, commonly used in high-performance industries such as aerospace, automotive, and defense.
High-Temperature Materials: CBN inserts are ideal for processing materials that experience high temperatures during cutting.
Precision Finishing: Excellent for achieving high-quality finishes, especially for components requiring tight tolerances.
Tooling and Dies: Ideal for creating durable tooling and die components made from TiC alloys.

Product Specifications of CBN Inserts

Specification	Details
Material	CBN (Cubic Boron Nitride)
Insert Shape	Square, Triangle, Round, Rhombic
Insert Size	3mm to 25mm, customizable upon request.
Cutting Edge	Sharp edges for precision or tougher edges for roughing.
Coating Options	Uncoated, TiN/TiCN coatings, or custom coatings available for enhanced wear resistance.
Tolerance	+/- 0.002mm for precision applications.
Cutting Speed	High cutting speed capability, ideal for high-heat and pressure conditions.

Advantages of CBN Inserts

Extended Tool Life: CBN inserts last significantly longer than carbide tools when machining hard and abrasive materials, reducing overall tooling costs.
High Cutting Efficiency: The hardness and heat resistance of CBN allow for faster cutting speeds, improving machining efficiency.
Stable Cutting Performance: Even under high cutting temperatures, CBN retains its cutting sharpness and ensures consistent results.
Precision Finishing: Achieve smooth, high-precision finishes even on challenging TiC alloy materials.

Why Choose Our CBN Inserts?

Customizable Options: We offer a wide range of insert models tailored to meet your specific machining needs, whether you’re working on roughing or finishing.
High-Quality Manufacturing: Each CBN insert is produced using advanced technology to ensure maximum durability and cutting efficiency.
Competitive Pricing: Offering premium performance at cost-effective prices, our CBN inserts help lower your overall tooling costs.

Packaging Options

Standard Packaging: 10 pieces per box, securely packaged to prevent damage during shipping.
Bulk Orders: Available for large orders, ensuring safe and economical delivery.

How to Order

Request a Quote: Contact us for customized quotes based on your specific requirements.
Bulk Order Discounts: Special pricing available for bulk orders; please contact us for further detail

Customer case-SNGA120412 CBN Inserts for Tic Guide Rollers

Category	Details
Customer Background	Manufacturer of TiC guide rollers made from Alloy TiC (super alloy).
Workpiece Specifications	Material: Alloy TiC (super alloy) Size: Dia48mm – Dia54mm Total Depth: 2.0mm (machined in 4 passes)
Machining Conditions	Spindle Speed (RPM): 220 RPM Cutting Speed (Vc): 373 m/min Feed Rate (Fn): 0.1 mm Cutting Depth (Ap): 0.5mm Number of Passes: 4
Challenge	Difficulty machining hard TiC alloys with standard cutting tools. Issues with tool wear, low cutting efficiency, and surface finish.
Solution Provided	Recommended using SNGA120412 CBN inserts for machining Alloy TiC. CBN inserts offer superior hardness, wear resistance, and high thermal stability.
Benefits of SNGA120412 CBN Inserts	– Enhanced Tool Life: Long-lasting, reduced tool wear. – High Cutting Efficiency: Fast material removal at high speeds. – Precision Finishing: Excellent surface finish. – Stable Performance: Consistent results under high temperatures.
Machining Process	Pass 1: Roughing with a cutting depth of 0.5mm. Pass 2-4: Semi-finishing and finishing with the same cutting depth per pass (0.5mm).
Results	– Tool Life: Significant increase in tool life. – Efficiency: Higher cutting speed and productivity. – Surface Finish: Smooth finish meeting required tolerances. – Reduced Downtime: Fewer tool changes, reduced machine downtime.
Conclusion	The SNGA120412 CBN inserts significantly improved machining efficiency, tool life, and surface finish when processing Alloy TiC.
Customer Feedback	“The SNGA120412 CBN inserts allowed us to achieve faster machining speeds, longer tool life, and a better surface finish on TiC guide rollers. We’re very satisfied with the results!”