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Sep
11
Application Case for Small Glass Lens Grinding
Read this Moresuperhard case study on custom metal‑bonded sintered diamond grinding heads for micro N‑SF11 optical glass lenses. We solved the challenge of miniature hemispherical concave tool fabrication, with 100‑grit rough‑grinding and 1000‑grit finish‑grinding configurations. Learn about real‑world machining feedback, surface‑roughness root‑cause analysis and our recommended combined grinding‑plus‑polishing workflow for high‑precision small optical lenses.
Sep
09
How to Choose Single‑Crystal Diamond Tools for Germanium / Silicon Infrared Optics SPDT
Germanium and silicon are typical hard‑brittle infrared optical materials widely used for infrared windows, lenses and mirrors. Single‑Point Diamond Turning (SPDT) is the mainstream ultra‑precision machining process to achieve nanometer‑level surface finish and low subsurface damage. Many manufacturers encounter defects including micro‑chipping, cracks and tool marks due to improper single‑crystal diamond (SCD) tool selection. Moresuperhard provides custom‑designed monocrystalline diamond cutting tools tailored for Ge and Si infrared optics, matching different lathes, workpiece structures and finishing requirements for both R&D and mass‑production applicationsMore Super...
Sep
03
Roll Grinding Wheel Selection Guide
Proper grinding wheel selection greatly impacts roll re‑grinding results for steel, paper and non‑ferrous processing plants. Check Moresuperhard’s roll‑material‑to‑wheel matching chart. Our diamond and CBN superabrasive wheels provide high‑precision, long‑life performance for various roll types, helping you avoid thermal burn and improve grinding consistency.
Sep
01
Differences Between Sapphire and Silicon Wafers & Diamond Grinding Wheel Selection
Sapphire and silicon wafers feature distinct material properties that require different diamond grinding wheels for semiconductor manufacturing. This paper compares their characteristics and processing procedures, provides grit‑based wheel‑selection advice for rough, semi‑finish, finish and super‑finish machining. Moresuperhard offers custom diamond wheels for sapphire and silicon wafer slicing, chamfering and thinning, helping factories reduce chipping and subsurface damage while improving production yield.
Aug
28
Metal Bond Diamond Grinding Wheels: Cermet Grinding Solutions By Moresuperhard
Cermets combine the high hardness of ceramics with the toughness of metals, making them increasingly popular as cutting tool materials in precision machining. However, their grinding process has long troubled manufacturers — conventional diamond wheels struggle to effectively cut cermet surfaces. This article systematically analyzes the grinding challenges of cermets and introduces how Moresuperhard's metal bond diamond grinding wheels solve this problem across the entire chain, from bond formulation and abrasive structure to dressing technology.
Aug
26
Resin‑Bonded vs Electroplated Diamond Abrasive Belts
Resin‑bonded diamond belts and electroplated diamond belts are two mainstream types of superhard coated abrasives. They differ significantly in abrasive structure, cutting sharpness, service life and finished‑surface quality. Drawing on years of R&D and manufacturing experience in superhard abrasives, **Moresuperhard** breaks down their core differences and working scenarios to help manufacturers select the right product, improve grinding efficiency and reduce overall consumable costs.
Aug
21
How do vitrified CBN grinding wheels improve the stability of camshaft machining?
Camshaft grinding guide for 16MnCr5 & cast iron: vitrified CBN wheel selection, dressing parameters, and Moresuperhard case study on grinding stability.
Aug
19
A Complete Guide to Diamond Grinding Wheel Dressing for Ceramic Capillaries
A ceramic capillary is the precision component that makes or breaks wire bond quality in semiconductor packaging—and the grinding wheel behind it is what makes or breaks the capillary. This guide walks through the complete dressing workflow for diamond superabrasive wheels: how resin, ceramic, and metal bond wheels each demand different dressing approaches, why the "true first, dress second" sequence matters, and how to avoid the four defects that quietly destroy capillary yield.
Aug
18
What Grinding Wheels Are Suitable for Rubber Roller Processing?
Rubber rollers are difficult to grind because of their elasticity and heat‑sensitive properties, often resulting in wheel loading, burning and surface scratches. In this article, Moresuperhard introduces resin‑bonded large‑pore silicon carbide grinding wheels — the proven solution for paper‑mill rubber roll processing. Read our parameter selection, core advantages and practical advice to achieve stable, high‑quality rubber roller grinding results.
Aug
13
CBN Sanding Belt for HSS / Tool Steel
CBN sanding belts are a reliable superabrasive solution for grinding HSS (High Speed Steel) and hardened tool steels. This guide covers the key factors in CBN belt selection, including abrasive type, bond system, grit size, grinding method, and operating conditions. It also compares resin and electroplated CBN belts to help you choose the right solution for efficient HSS grinding, longer belt life, and consistent surface quality.
Aug
06
Surface Roughness Issues of Worn Vitrified CBN Wheels & Optimization Solutions
In mass precision grinding with vitrified CBN grinding wheels, continuous machining leads to wheel diameter loss, abrasive grain dulling, pore chip clogging, out-of-roundness and imbalance. In the middle and later stages of wheel service life, the surface roughness of machined workpieces rises sharply, accompanied by surface defects such as scratches, chatter marks and grinding burns, which directly impair dimensional accuracy, product yield and production efficiency. Based on grinding mechanism, this paper systematically analyzes five core causes for deteriorated surface finish in the late wear stage of CBN wheels, and proposes practical on-site improvement strategies covering peripheral speed compensation, regular wheel dressing, coolant optimization, dynamic adjustment of grinding parameters and optimized wheel selection. The research provides operable guidance for stable precision grinding manufacturing.
Aug
05
Causes and Solutions of Poor Workpiece Surface Roughness After Resin Diamond Grinding Wheel Dressing
Refurbished resin diamond wheels often lead to poor workpiece finish during precision grinding. This paper deeply analyzes all root causes behind elevated surface roughness Ra values, covering dressing parameter errors, wheel substrate stress deformation, resin thermal damage and unmatched machining parameters, helping factories eliminate surface defects and stabilize grinding quality.
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tech@moresuperhard.com
008617700605088